This Workbook is designed to help students review content, apply knowledge, and develop critical-thinking skills. A wide variety of activities are provided for various learning styles. This supplement is a consumable resource, designed with perforated pages so that a given chapter can be removed and turned in for grading or checking.
Machining is one of the most important manufacturing processes. Parts manufactured by other processes often require further operations before the product is ready for application. “Machining: Fundamentals and Recent Advances” is divided into two parts. Part I explains the fundamentals of machining, with special emphasis on three important aspects: mechanics of machining, tools, and work-piece integrity. Part II is dedicated to recent advances in machining, including: machining of hard materials, machining of metal matrix composites, drilling polymeric matrix composites, ecological machining (minimal quantity of lubrication), high-speed machining (sculptured surfaces), grinding technology and new grinding wheels, micro- and nano-machining, non-traditional machining processes, and intelligent machining (computational methods and optimization). Advanced students, researchers and professionals interested or involved in modern manufacturing engineering will find the book a useful reference.
Completely revised and updated, this second edition of Fundamentals of Machining Processes: Conventional and Nonconventional Processes covers the fundamentals machining by cutting, abrasion, erosion, and combined processes. The new edition has been expanded with two additional chapters covering the concept of machinability and the roadmap for selecting machining processes that meet required design specification. See What’s New in the Second Edition: Explanation of the definition of the relative machinability index and how the machinability is judged Important factors affecting the machinability ratings Machinability ratings of common engineering materials by conventional and nonconventional methods. Factors to be considered when selecting a machining process that meets the design specifications, including part features, materials, product accuracy, surface texture, surface integrity, cost, environmental impacts, and the process and the machine selected capabilities Introduction to new Magnetic Field Assisted Finishing Processes Written by an expert with 37 years of experience in research and teaching machining and related topics, this covers machining processes that range from basic conventional metal cutting, abrasive machining to the most advanced nonconventional and micromachining processes. The author presents the principles and theories of material removal and applications for conventional and nonconventional machining processes, discusses the role of machining variables in the technological characteristics of each process, and provides treatment of current technologies in high speed machining and micromachining. The treatment of the different subjects has been developed from basic principles and does not require the knowledge of advanced mathematics as a prerequisite. A fundamental textbook for undergraduate students, this book contains machining data, solved examples, and review questions which are useful for students and manufacturing engineers.
The book thoroughly illustrates the causes of various phenomena and their effects on machining practice. It includes description of machining processes outlining the merits and de-merits of various modeling approaches. Spread in 22 chapters, the book is broadly divided in four sections: 1. Machining Processes 2. Cutting Tools 3. Machine Tools 4. Automation Data on cutting parameters for machining operations and main characteristics of machine tools have been separately provided in Annexures. In addition to exhaustive theory, a number of numerical examples have been solved and arranged in various chapters. Question bank has been given at the end of every chapter. The book is a must for anyone involved in metal cutting, machining, machine tool technology, machining applications, and manufacturing processes
Due to their flexible and efficient capabilities, lasers are often used over more traditional machining technologies, such as mechanical drilling and chemical etching, in manufacturing a wide variety of products, from medical implants, gyroscopes, and drug delivery catheters to aircraft engines, printed circuit boards, and fuel cells. Fundamentals of Laser Micromachining explains how laser technology is applied to precision micromachining. The book combines background on physics, lasers, optics, and hardware with analysis of markets, materials, and applications. It gives sufficient theoretical background for readers to understand basic concepts while including a further reading appendix for those interested in more detailed theoretical discussions. After reviewing laser history and technology, the author compares available laser sources, including CO2, excimer, Nd:YAG, fiber, and short pulse. He also addresses topics crucial to obtaining good processing results, such as IR and UV material–photon interaction, basic optical components, and system integration. The text goes on to cover real-world applications in the medical, microelectronics, aerospace, and other fields. It concludes with details on processing many common materials, such as metals, silicon, ceramics, and glasses. For engineers and project managers, this book provides the foundation to achieve cost-effectiveness, the best edge quality, and the highest resolution in small-scale industrial laser machining. It will help you select the correct kind of laser for your application and identify real opportunities for growth in the marketplace.
Micro-machining is an advanced manufacturing technique of growing importance, and adoption of micro-machining using electrochemical discharges (Micro-ECDM) has increased steadily in recent years. Among new developments is the interest of industry in Micro-ECDM. However, the potential of the technology is not being fully utilized and there is no comprehensive reference book available today covering it. Micromachining Using Electrochemical Discharge Phenomenon, Second Edition fills this gap. It is unique in its detailed coverage of all aspects of the Micro-ECDM process, as well as Spark Assisted Chemical Engraving (SACE). As such, it covers technologies such as chemical etching, micro-drilling, and other material removal mechanisms, high aspect ratio machining, design and construction of the machining apparatus, and a wide range of applications. The new edition compares Micro-ECDM and SACE with other micromachining technologies such as laser machining and traditional EDM. ECDM is used for machining of electrically non-conductive materials. Micro-ECDM/SACE is mainly applied to glass and the book focuses on glass, but the authors also present new results on other materials such as ceramics. In addition, techniques to modify material properties for the machining process are explained. The authors discuss machining strategies including the latest developments in micro-texturing of glass micro-channels and reports on developments in controlling and analysis aspects of machining. This book is a unique reference for engineers and industrial researchers involved in development, design and use of micromachining, chemical micro-drilling or chemical engraving techniques and equipment. Only all-encompassing reference coving Micro-ECDM and SACE available on the market Covers a wide range of applications, including applications in the MEMS industry and the Medical Devices and Medical Diagnostics industries New edition includes expanded sections on comparing Micro-ECDM/SACE with other micromachining technologies
Machining dynamics play an essential role in the performance of the machine tools and machining processes which directly affect the removal rate, workpiece surface quality and dimensional and form accuracy. Machining Dynamics: Fundamentals and Applications will be bought by advanced undergraduate and postgraduate students studying manufacturing engineering and machining technology in addition to manufacturing engineers, production supervisors, planning and application engineers, and designers.
Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process Provides case studies covering real industrial applications Explains how to use multiscale modeling for hybrid machining
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity
A comprehensive, yet easy-to-use "memory jog" for experienced machinists, as well as a reference for programmers and anyone else with an interest in machining processes.
In recent years, the application of composite materials has increased in various areas of science and technology due to their special properties, namely for use in the aircraft, automotive, defence, aerospace and other advanced industries. Machining composite materials is quite a complex task owing to its heterogenity, and to the fact that reinforcements are extremely abrasive. In modern engineering, high demands are placed on components made of composites in relation to their dimensional precision as well as their surface quality. Due to these potential applications, there is a great need to understand the questions associated with machining composite materials. This book aims to provide the fundamentals and the recent advances in the machining of composite materials (polymers, metals and ceramics) for modern manufacturing engineering. The three parts of the book cover the machining of polymeric, metal and ceramic matrix composites. This book can be used as a text book for the final year of an undergraduate engineering course or for those studying machining/composites at the postgraduate level. It can also serve as a useful work of reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals in composite technology and related industries.
Machining and CNC Technology, Third Edition, by Michael Fitzpatrick, will provide the latest approach to machine tool technology available. Students will learn basic modern integrated manufacturing, CNC systems, CAD/CAM and advanced technologies, and how to safely set up and run both CNC and manually operated machines. This is a how-to-do-it text.
Offering complete coverage of the technologies, machine tools, and operations of a wide range of machining processes, Machining Technology presents the essential principles of machining and then examines traditional and nontraditional machining methods. Available for the first time in one easy-to-use resource, the book elucidates the fundamentals, basic elements, and operations of the general purpose machine tools used for the production of cylindrical and flat surfaces by turning, drilling and reaming, shaping and planing, milling, boring, broaching, and abrasive processes.
Microfabrication and precision engineering is an increasingly important area relating to metallic, polymers, ceramics, composites, biomaterials and complex materials. Micro-electro-mechanical-systems (MEMS) emphasize miniaturization in both electronic and mechanical components. Microsystem products may be classified by application, and have been applied to a variety of fields, including medical, automotive, aerospace and alternative energy. Microsystems technology refers to the products as well as the fabrication technologies used in production. With detailed information on modelling of micro and nano-scale cutting, as well as innovative machining strategies involved in microelectrochemical applications, microchannel fabrication, as well as underwater pulsed Laser beam cutting, among other techniques, Microfabrication and Precision Engineering is a valuable reference for students, researchers and professionals in the microfabrication and precision engineering fields. Contains contributions by top industry experts Includes the latest techniques and strategies Special emphasis given to state-of-the art research and development in microfabrication and precision engineering
Packed with detailed examples and illustrations, PRECISION MACHINING TECHNOLOGY, 2e delivers the ideal introduction to today's machine tool industry, equipping readers with a solid understanding of fundamental and intermediate machining skills. Completely aligned with the National Institute of Metalworking Skills (NIMS) Machining Level I Standard, the book fully supports the achievement of NIMS credentials. It also carries NIMS' exclusive endorsement and recommendation for use in NIMS-accredited Machining Programs. More comprehensive than ever, the Second Edition includes new coverage of cutting tools, teamwork, leadership, and more. The book continues to provide an emphasis on safety throughout as it offers thorough coverage of such topics as the basics of hand tools, job planning, benchwork, layout operations, drill press, milling and grinding processes, and CNC. Important Notice: Media content referenced within the product description or the product text may not be available in the ebook version.
The Book Is Intended To Serve As A Textbook For The Final And Pre-Final Year B.Tech. Students Of Mechanical, Production, Aeronautical And Textile Engineering Disciplines. It Can Be Used Either For A One Or A Two Semester Course. The Book Covers The Main Areas Of Interest In Metal Machining Technology Namely Machining Processes, Machine Tools, Metal Cutting Theory And Cutting Tools. Modern Developments Such As Numerical Control, Computer-Aided Manufacture And Non-Conventional Processes Have Also Been Treated. Separate Chapters Have Been Devoted To The Important Topics Of Machine Tool Vibration, Surface Integrity And Machining Economics. Data On Recommended Cutting Speeds, Feeds And Tool Geometry For Various Operations Has Been Incorporated For Reference By The Practising Engineer.Salient Features Of Second Edition * Two New Chapters Have Been Added On Nc And Cnc Machines And Part Programming. * All Chapters Have Been Thoroughly Revised And Updated With New Information. * More Solved Examples Have Been Added. * New Material On Tool Technology. * Improved Quality Of Figures And More Photographs.
A Practical Guide to CNC Machining Get a thorough explanation of the entire CNC process from start to finish, including the various machines and their uses and the necessary software and tools. CNC Machining Handbook describes the steps involved in building a CNC machine to custom specifications and successfully implementing it in a real-world application. Helpful photos and illustrations are featured throughout. Whether you're a student, hobbyist, or business owner looking to move from a manual manufacturing process to the accuracy and repeatability of what CNC has to offer, you'll benefit from the in-depth information in this comprehensive resource. CNC Machining Handbook covers: Common types of home and shop-based CNC-controlled applications Linear motion guide systems Transmission systems Stepper and servo motors Controller hardware Cartesian coordinate system CAD (computer-aided drafting) and CAM (computer-aided manufacturing) software Overview of G code language Ready-made CNC systems
The principle of Occam’s razor loosely translates to “the simplest solution is often the best”. The author of Kinematic Geometry of Surface Machining utilizes this reductionist philosophy to provide a solution to the highly inefficient process of machining sculptured parts on multi-axis NC machines. He has developed a method to quickly calculate the necessary parameters, greatly reduce trial and error, and achieve efficient machining processes by using less input information, and in turn saving a great deal of time. This unique method will allow youto calculate optimal values for all major parameters of sculptured surface machining on multi-axis NC machines.It is much faster than conventional methods because it requires only minimal input information for the development of extremely efficient machining operations. Radzevich simply utilizes the geometric information of a particular part surface to be machined for developing optimal surface machining process rather than wasting time dealing with unnecessary data. This one-of-a-kind resource guides you through this cutting-edge technique beginning with an analytical description of part surfaces, the basics of differential geometry for sculptured surfaces, and the principal elements of the multi-parametric motion on a rigid body in E3 space theory. The book reveals the analytical method for investigating cutting tool geometry and explains a set of described conditions required for proper part surface generation. Next, the author illustrates the selection of criterion for optimization and describes the synthesis of optimal machining operations. He includes examples of the DG/K based method of surface generation implementation. Written by a leading expert in the field who holds over 150 patents, Kinematic Geometry of Surface Machining invokes Occam’s well-known philosophical principle so that you can apply the simplest solution to achieve optimal, time-saving surface machining processes.